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Hazardous-area specification

ATEX filling machines for hazardous-area liquid filling projects

ATEX filling projects require more than an “explosion-proof” label. The hazardous-area assessment, zone, substance group, temperature class and equipment category must be defined for the complete installation. Pumps, controls, motors, sensors, static protection, ventilation and ancillary equipment all need to fit the same risk assessment.

ATEX filling machines for hazardous-area liquid filling projects

Typical products and packs

Where this filling route is used

  • Flammable solvents and alcohol-based products
  • Fuels and selected petrochemical products
  • Paints, coatings and compatible chemicals
  • Hazardous-area drum, jerrycan and bottle filling

Compare the principles

Relevant machine routes

Several dosing methods may fill the same nominal product. The practical choice is driven by accuracy, cut-off, cleaning, format range and sustained output.

Before quotation

Selection points to confirm

  • Formal DSEAR/ATEX risk assessment and zone drawing
  • Gas or dust group and temperature class
  • Equipment category and certification scope
  • Earthing, bonding and static control
  • Ventilation, extraction and spill containment
  • Product materials compatibility and cleaning

Beyond the filler

Line integration considerations

  • Certified pumps, controls and field devices
  • Conductive conveyors, earthing and container handling
  • Hazard-compatible capping and labelling equipment
  • Site documentation, installation and validation

Machines you can compare

Machines to compare

Specifications are reference points. Confirm the operating window using the intended product, container and line arrangement.

Compare your options

More filling machine options

Quick answers

ATEX filling machines FAQs

What products suit atex filling machines?

Typical applications include flammable solvents and alcohol-based products, fuels and selected petrochemical products, paints, coatings and compatible chemicals. The final decision depends on the real product, dose, container and target output.

How do I choose atex filling machines?

Start with the product behaviour, fill range, pack format and sustainable output. Then compare the dosing principle, contact materials, changeover and cleaning against the complete hazardous-area installation and its documented risk assessment.

Can the filler be supplied as part of a complete line?

Yes. Filling can be planned with container infeed, conveyors, capping or closing, labelling, coding, sealing, inspection, accumulation and end-of-line handling.

What information is needed for a quotation?

Send product details and safety data where relevant, fill volumes, container and closure samples or drawings, target output, utilities, cleaning needs, footprint and any existing equipment to be integrated.

Ready to discuss your application?

Specify atex filling machines around the real production task

Tell us what you fill, your fill range, container and target output. We will help you narrow the practical machine options before quotation.

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